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GAS SHIELDED METAL ARC WELDING ( CS, SS, AL )

 

  1. INTRODUCTION TO SMAW PROCESS
  2. IT'S APPLICATION , ADVANTAGES
  3. BASIC PRINCIPLE, EQUIPMENT, ACCESSORIES
  4. PROCEDURE, PARAMETER SELECTION FOR PLATE WELDING
  5. TYPES OF CONSUMABLES & IT'S APPLICATION AND HANDLING / STORING
  6. PRACTICAL TRAINING ON PLATES AND JOBS IN 1G / 1F, 2G / 2F, 3G / 3F, 4G / 4F POSITIONS
  7. VARIABLE (AMPS, ARC GAP, TRAVEL SPEED, PROGRESSION ETC., ) PARAMETER SELECTION - ITS REPERCUSSIONS
  8. INSPECTION OF WELDS
  9. DEFECTS & TROUBLE SHOOTING
  10. ECONOMICS OF THE PROCESS
  11. FILM ON SMAW PROCESS
  12. SAFETY IN OPERATIONS
 
TIG WELDING
  1. Familarization with machine & shop outfit used in welding shop.Introduction to safety precaution,safety equipments.Metal cutting to required size.
  2. CO2 straight line bead, different position of CO2. Horizontal, vertical, downward welding.
  3. Gas cutting, plasma cutting, profile cutting. Bending
  4. Use of jigs & fixture in welding shop
  5. Position welding - horizontal, vertical, down/over head, inclined, rotary
  6. Use of different weld gauges
  7. Setting of TIG welding plant. Edge preparation.Beading practice by TIG welding
  8. Beading practice on S.S. aluminum by TIG
  9. Pipe flange welding by TIG, various types of pipe joints
  10. Root pass welding pipes by TIG, 5G,6G positions
    Root passes welding in plates by Tin in 1G, 2G, 3G, and 4G positions
  11. MIG/MAG welding on aluminum, S.S.
  12. Submerged ARC welding (SAW) on plates and pipes, parameter setting.Micro plasma cutting
  13. Weld testing and inspection, specimen preparation visual, magnetic, ultrasonic, radiographic
    Review and Test. Project work.
 
TOOLS & EQUIPMENTS FOR THE TRADE OF TIG/MIG WELDER

GENERAL INSTALLATION :
  1. Transformer welding set with all accessories 300A
  2. Arc welding set rectifier type 400Amp with all accessories
  3. Tig welding set complete 300 amps AC/DC with water cooled torch
  4. CO2 welding machine complete 400 amps with gas cooled goose necked torch 300 A
  5. Welding cables to carry 400 amps with flexible rubber
  6. Lugs for cables
  7. PUG cutting machine
  8. Gas welding table 822X92 cm+60 cm fire bricks on stand
  9. Arc welding table all metal with positioner
  10. Trolley for cylinder (HP unit)
  11. Gullitine shearing machine
  12. D.E. grinder 30 cm wheel motorized pedestal type
  13. Vice bench 10 cm
  14. Power hacksaw
  15. Electrode drying oven temp. range 0-250 degree, 10kg, cap
  16. AG7 grinder & AF4
  17. Portable drilling machine(cap.5mm)
  18. Welding helmets
  19. Dye penetrant testing kit
  20. Magnetic particle testing machine
  21. Ultrasonic flaw detector
  22. IIW/ASTM reference radiographic standard
  23. Submerged arc welding machine 600 amps
  24. Micro plasma welding machine - 25 amps
  25. Impact testing machine
  26. Air plasma cutting system with standard accessories & compressor
  27. Universal testing machine
  28. Fibre welding both & welding screen
  29. Fume extractors
  30. Oxygen, acetylene, argon & CO2 cylinders
  31. Fire fighting equipments & first aid box
  32. Centre lathe swing over dia.10.
  33. Arc welding positioner rotary type

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Navassa Island welding institutes in Nepal welding institutes in Netherlands welding institutes in Netherlands Antilles welding institutes in New Caledonia welding institutes in New Zealand welding institutes in Nicaragua welding institutes in Niger welding institutes in Nigeria welding institutes in Niue welding institutes in Norfolk Island welding institutes in Northern Mariana Islands welding institutes in Norway welding institutes in Oman welding institutes in Pakistan welding institutes in Palau welding institutes in Panama welding institutes in Papua New Guinea welding institutes in Paracel Islands welding institutes in Paraguay welding institutes in Peru welding institutes in Philippines welding institutes in Pitcairn Islands welding institutes in Poland welding institutes in Portugal welding institutes in Puerto Rico welding institutes in Qatar welding institutes in Reunion welding institutes in Romania welding institutes in Russia welding institutes in Rwanda welding institutes in Saint Helena welding institutes in Saint Kitts and Nevis welding institutes in Saint Lucia welding institutes in Saint Pierre and Miquelon welding institutes in Saint Vincent and the Grenadines welding institutes in Samoa welding institutes in San Marino welding institutes in Sao Tome and Principe welding institutes in Saudi Arabia welding institutes in Senegal welding institutes in Serbia and Montenegro welding institutes in Seychelles welding institutes in Sierra Leone welding institutes in Singapore welding institutes in Slovakia welding institutes in Slovenia welding institutes in Solomon Islands welding institutes in Somalia welding institutes in South Africa welding institutes in South Georgia and the South Sandwich Islands welding institutes in Spain welding institutes in Spratly Islands welding institutes in Sri Lanka welding institutes in Sudan welding institutes in Suriname welding institutes in Svalbard welding institutes in Swaziland welding institutes in Sweden welding institutes in Switzerland welding institutes in Syria welding institutes in Taiwan welding institutes in Tajikistan welding institutes in Tanzania welding institutes in Thailand welding institutes in Timor-Leste welding institutes in Togo welding institutes in Tokelau welding institutes in Tonga welding institutes in Trinidad and Tobago welding institutes in Tromelin Island welding institutes in Tunisia welding institutes in Turkey welding institutes in Turkmenistan welding institutes in Turks and Caicos Islands welding institutes in Tuvalu welding institutes in Uganda welding institutes in Ukraine welding institutes in United Arab Emirates welding institutes in United Kingdom welding institutes in United States welding institutes in Uruguay welding institutes in Uzbekistan welding institutes in Vanuatu welding institutes in Venezuela welding institutes in Vietnam welding institutes in Virgin Islands welding institutes in Wake Island welding institutes in Wallis and Futuna welding institutes in West Bank welding institutes in Western Sahara welding institutes in Yemen welding institutes in Zambia welding institutes in Zimbabwe